Roller Shutter Door Track Roll Forming Machine

Shutter Door Roll Forming  Machine

    The roll forming machine consists of 3-ton manual uncoiler, infeed guide, fixed position driven forming stations, rectifying device, cutting equipment, hydraulic station, PLC control console, and manual unload product run out table. 

   Material of Main Equipment

Roller Material	High grade S45C forged steel, coated with hard chrome.
Active Shaft Material	High grade S45C carbon wrought steel, diameter 76mm.
Electric Elements	PLC control console, touch screen and transducer, from Siemens, Germany. Other elements, from Schneider Electric, Germany.
Cutter Bladespt	Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life.

Component and Function:

Coil Feeding Equipment	Consists of one uncoiler with capacity of 3 tons and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction.
Infeed Guide	Adopting guiding bar and sliding block (sheet lubricator) to control the width and position of the steel sheet. The coil sheet is guided in the correct position and passed to the roll forming equipment.
Mainframe Transmission	Transfer the main motor power to the rollers through cardan gear, and also transfer the coil sheet.rrect position and passed to the roll forming equipment.
Roll Forming Station-	The main frame of machine is welded separately and the outside wall is connected by screw after being roto blasted on the surface. The rollers are surface-chrome plated after being machined by the exact machine tool. The tooling is PLC precision machined and supported with pre-lubricated rolling contact bearings.
Rectifying Device	Used upper 2 rollers and lower 3 rollers, to rectify the straightness of the panel after roll formed.Â
Post-cut Equipmentn>	Stationary hydraulic post shear/guillotine. The length and quantity of pieces can be set by the buyer through the control console, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.
Hydraulic Station	Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.
PLC Control Console	The electric controlling system of this machine consists of five parts: operating system, touch screen, PLC, transducer and strong electricity parts. The controlling system of this machine is imported from Siemens Company of Germany. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutualdialogue between the operator and the machine. The operation is easy and steady and can be chosen operation by manual or automatically.
Product Support Table	To support the finished run out panels. The quantity we supply is 2 pieces with length 2 meters; it can support panels with more than 4 meters in normal condition.

  Process Sketch:
Uncoiling the sheet -Infeed guiding -Roll forming -Measure length - Rectifying -Cutting the panel - Panels to the supporter (option: automatic stacker).

Prodiction Sample:

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