Development trend and existing problems of mineral processing automation

Development trend and existing problems of mineral processing automation

Our mineral processing industry is turning to "stronger" development stage from the "bigger", beneficiation industry recovery is a whole industry chain position is increasingly important in non-ferrous metals, and its commitment to economic and social responsibility has also been raised to unprecedented height. Mineral processing automation technology is extremely likely to develop from a professional technology to an industrial technology at this stage of development, that is, more fully integrated with resource conditions, production processes, production equipment, and enterprise management to form a corporate value Target and tailor-made "assembly technology." From the technical composition point of view, the development of beneficiation automation technology should have the following characteristics:

1) Physical detection and process parameters Soft measurement is still the foundation of beneficiation automation, intelligence, and information development, and only based on this, combined with other real-time data produced by modeling, clustering, analogy and other data processing methods It can realize real-time monitoring of mineral processing mechanism, dynamic production of production rules and operational knowledge in the production process, which is the basis of intelligence. Although the world's mining powers have achieved mature products and technologies in terms of grade analysis and image analysis, they have never stopped researching new basic detection theories in the application of mineral processing. This is worth learning and learning from China.

2) Information and communication technology is an important technical support means for beneficiation automation, intelligence and informationization, especially the collection and monitoring of non-real-time production data. The big data era of the mineral processing industry must have a combination of non-real-time data and real-time data to be more effective for the industry.

3) For the construction of intelligent mines and intelligent beneficiation plants, automation, intelligence and informationization must be integrated into the front-end design of industrial projects. According to the economic goals and social goals of the enterprise, the reverse design of the assets and resources of the enterprise should be combined. Process technology, equipment technology, management concepts and operation methods are effectively organized into control systems and information systems. This is critical to improving the efficiency of the automation and information systems.

4) Intelligent service is the foundation of intelligent mines and intelligent mineral processing plants. The integration of intellectual resources and technical resources in the industry must be optimized with the dynamics of production practices in order to obtain better social and economic benefits. Mining can last for a long time. In a state of optimal survival.

Throughout the current status of domestic mineral processing automation, the main problems are: 1) heavy construction, light maintenance; 2) heavy hardware, light software; 3) basic automation is relatively mature, process optimization is still in the exploration stage. How to develop economic and applicable detection and control technologies from the needs of mineral processing practices in the future is a problem that needs to be considered by industry R&D personnel and enterprise managers.

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